Nova Custom Boxes

RSC Boxes vs Custom Die Cut Boxes: Which is the Right Choice for Your Packaging Needs?

Judy Rice

Judy Rice is a highly experienced writer specializing in the food, beverage, and packaging industries. With over 30 years of expertise, she has crafted numerous articles tailored to meet the customized needs of...

When choosing the right type of box for your packaging needs, it can be overwhelming to navigate the sea of options available. Two popular options include RSC boxes vs. custom die cut boxes

In this article, we will explore the differences between the two and the advantages and disadvantages of each to help you make an informed decision.

What is an RSC Box?

RSC stands for Regular Slotted Container, a standardized corrugated cardboard box widely used in the packaging industry. These boxes are typically made from a single sheet of corrugated board that is scored and folded to form the four flaps on the top and bottom of the box. 

The flaps on an RSC box meet in the box’s center, and the box’s length and width are equal to the length and width of the bottom of the box.

RSC Boxes vs Custom Die Cut Boxes

RSC Box Design and Dimensions

The design of an RSC box is straightforward, with no complicated cuts or folds. The dimensions of an RSC box can vary depending on the size of the product it needs to hold. However, they are usually available in standard sizes that are easily ordered and readily available.

What is a Custom Die Cut Box?

Custom die-cut boxes are designed to meet specific packaging needs and are created using a die-cutting process. Die-cutting involves using a steel rule die to cut the corrugated board into the desired shape and size. 

It allows for greater design and box shape flexibility, making it an ideal choice for unique or irregularly shaped products.

Benefits Of Die Cut Boxes

Die Cut Boxes are an incredibly versatile packaging solution, offering many benefits to businesses and consumers alike. Because of their customizable design, they can be used in a number of different ways to create more attractive, ergonomic, and cost-effective packaging solutions.

One of the main advantages of die cut boxes is their ability to be shaped according to your specific requirements. This allows companies to customize their packaging in order to better protect their products and create a more eye-catching display. 

Die cut boxes are also highly durable, making them ideal for protecting items during shipping or storage. Additionally, due to the fact that die cut boxes come pre-cut, there is no need for extra assembly labor or materials which makes them both cost and time efficient.

Benefits Of Regular Slotted Carton Boxes

Regular Slotted Carton (RSC) Boxes are another great option when it comes to packaging solutions. These boxes offer several advantages over die cut boxes such as efficiency when packing and stocking since most RSCs are made from corrugated material that is shipped flat and can be efficiently stacked upon each other for storage. 

They are also easy and quick to assemble due to their simple design, featuring two equal-length sides joined together by flaps at one end. Additionally, they offer good protection of the product with its double wall construction which helps absorb any shocks or impacts caused during transportation or handling.

What Is The Difference Between RSC Boxes vs Custom Die Cut Boxes?

Custom cardboard boxes have become more and more popular, particularly for those looking to make their packaging stand out from the competition. Two popular types of custom boxes are RSC and die cut.

The difference is that RSC (regular slotted container) requires no additional cutting when assembled and folds together like a puzzle, making it a simple solution for packing items. 

Custom printed die-cut boxes are constructed differently, with each piece cut to exact specifications and glued together for optimal results. It is perfect for companies looking to be creative with their custom cereal cardboard boxes or die-cut gift boxes.

In short, both die cut boxes and regular slotted carton boxes have become popular choices for companies looking for effective packaging solutions due to the many benefits they offer such as improved product protection, cost savings, fast assembly times, and customization options. 

Ultimately, it depends on what kind of product you’re shipping as well as its size and shape which will determine which type of box is best suited for your needs.

Disadvantages Of Custom Die Cut Box And RSC

When it comes to packaging products, there are two primary options: custom die cut boxes and regular slotted containers (RSCs). While both have their advantages and disadvantages, it’s important to carefully consider which option is best for your business and products.

Custom die cut boxes offer greater flexibility and protection for unique product shapes and sizes. However, they tend to be more expensive than RSCs due to their customized design and manufacturing process. 

Additionally, custom die cut boxes usually require longer lead times to manufacture and may not be readily available in standard sizes and configurations. They may also require a higher minimum order quantity (MOQ) compared to RSCs, which can be a disadvantage for smaller businesses or those with limited storage space.

On the other hand, RSCs are more cost-effective and readily available. However, they have limited customization options as they are standard boxes with fixed sizes and dimensions. 

They may also not provide as much protection as custom die cut boxes, as they do not have specific designs that can accommodate the unique needs of a product. RSCs may also require additional packing materials and filler to provide adequate protection during shipping, which can add to shipping costs. 

Additionally, RSCs are larger than custom die cut boxes, which may require more storage space in warehouses or shipping facilities.

In conclusion, the choice between custom die cut boxes and RSCs ultimately depends on the specific needs and requirements of a business and its products. 

While custom die cut boxes offer greater protection and flexibility, they come with a higher cost and longer lead times. RSCs are more cost-effective and readily available, but may not provide as much protection or customization options.

What Does Rsc Mean In Corrugated Boxes?

You might have seen the term ‘RSC’ when looking at corrugated boxes, but what does it stand for exactly? RSC stands for Regular Slotted Container; it’s a type of 2-piece box style with 2 ends, 2 sides, and 1 top and bottom. It’s the most frequently used and economical type of 2 piece rigid box on the market. 

RSC 2-piece boxes make luxury rigid boxes, custom business card boxes, CBD pre-roll boxes, and much more! If you’re looking for an affordable product packaging solution, RSC 2 Piece Rigid Boxes can offer great value for money.

What Type Of Box Is Rsc?

RSC stands for Regular Slotted Container, a type of box with vertical flaps on the even and flat ends. This design makes it great for storing products frequently shipped and stored in warehouses. 

The flaps make it incredibly easy to assemble and break down these boxes since all you have to do is fold them in or out like an accordion. RSC boxes also have a lid, making them suitable for keeping dust or other environmental factors from entering the box so the products inside stay clean and secure.  

The walls of RSC boxes also add extra support when stacked on top of each other and can hold more weight than different types of cardboard boxes.

RSC Box vs. Custom Die Cut Box: Which is your choice?

When deciding between RSC boxes and custom die-cut boxes, several factors must be considered. An RSC box by Nova Custom Boxes may be the most cost-effective and efficient option if you have a standard-sized product that needs to be shipped. 

However, a custom die-cut box by Nova Packaging is the better choice if you have an irregularly shaped effect or want to create a unique and visually appealing package.

Last Thought

RSC boxes vs. custom die-cut boxes have advantages and disadvantages. Ultimately, the choice depends on your custom packaging box need and budget. 

If you are still unsure which option is right for you, consulting with a packaging specialist who can guide you through the process and help you make an informed decision may be helpful.


Judy Rice is a highly experienced writer specializing in the food, beverage, and packaging industries. With over 30 years of expertise, she has crafted numerous articles tailored to meet the customized needs of her clients. Judy's extensive knowledge extends to various aspects of the industry, including packaging materials, machinery, and technology applications.

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